High efficiency CNC lathe is a machine tool that uses digital signals to control the motion and machining process of the machine tool, or a machine tool equipped with a CNC system. It effectively solves the problem of complex, precise, small batch, and multi variety parts processing. It is a flexible and efficient automated machine tool, representing the development direction of modern machine tool control technology, and is a typical electromechanical integrated product.
High efficiency CNC lathes are the introduction of computers on the basis of ordinary lathes, which use computers to control the operation of machine tools, achieve mechatronics integration, and further improve the operating accuracy of machine tools. At the same time, multi axis linkage is achieved to complete the processing of complex workpieces. CNC lathes have gradually occupied an important position in the manufacturing industry with their five major advantages. So what are the factors that affect the efficiency of high-efficiency CNC lathes?
1. The application level of CNC machine tools is not high
CNC machining has been in use for a long time in China’s manufacturing industry. Although there are strict operating standards and good maintenance of CNC machine tools, the loss of accuracy itself is inevitable. In order to control the processing quality of products, we regularly inspect and repair CNC equipment, clarify the processing accuracy of each equipment, and clarify the processing tasks of each equipment. For parts processing factories that produce in large quantities, high-efficiency CNC lathes should strictly distinguish the use of rough and precision machining equipment, because rough machining pursues high speed, high removal rate, and low machining accuracy, while precision machining is the opposite, requiring high machining accuracy. However, the precision damage to equipment during rough machining is serious. Therefore, we designate equipment with a long service life and poor accuracy as specialized rough machining equipment, and new equipment and equipment with good accuracy as precision machining equipment, achieving a reasonable allocation of existing equipment resources and clear division of labor, reducing the impact of machine tools on machining quality, while protecting expensive CNC equipment and extending its lifespan.
2. The unreasonable use of CNC lathes for batch production, especially in large-scale production, requires improving machining efficiency and ensuring the stability of the machining process while ensuring machining quality, which is the basis for achieving good economic benefits. Choosing a simple tool change method during batch machining of CNC turning is an effective way to reduce tool change assistance time, reduce machine wear, and lower machining costs. Improving the tool change point setting is one of the effective attempts to achieve this goal. Therefore, in terms of fixture selection, tool routing arrangement, tool arrangement position, and usage sequence, it is necessary to conduct detailed analysis and optimization design, improve tool change point settings, reduce operating costs, and improve machining efficiency.
3. Weak programming skills
The efficiency of the program directly affects the work efficiency of the machine tool, so optimizing programming quality is an important method to improve the work efficiency of high-efficiency CNC lathes. Firstly, familiarize oneself with the instructions of the machine tool, fully develop the internal functions of the machine tool, and seek efficient programming and machining methods. Secondly, vigorously promote computer programming, strengthen computer cutting simulation, improve program reliability, and thus reduce or cancel the time spent debugging programs on CNC milling machines.